Make sure the body is aligned correctly before tightening the screws. On the rear there's 2 bolts behind where your feet would be when driving, 2 in the bagwell area, and 4 that hold the seat backs to the frame/body. Atlantic Beach, NC 28512. Posts: 349 Re: DS body removal . Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. Shop Club Car Golf Cart Parts. Here's a couple diagrams that show all the bolts and mounting points. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. You really have gone above my greatest expectations. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. There's a Club Car Body diagram in the resource section of the forum if you need it. I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. When you remove it and check for a possible loose connection ( ??? ) Club Car DS DoubleTake Spartan Deluxe Upgrade Kit Thanks for the compliment on the site. Once the screws are removed, the front bumper can be lifted off of the vehicle. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo. Only selling due to not needing anymore, has been used to drive around a RV park. How do you install snubber on a club car? However, its worth noting that they are more toxic. Remove the seatbacks off from the rear seat. Tighten the screws until the snubber is secure. This is because acrylic paint has better adherence property. Drying can take a long time in humid areas. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. A spindle lift kit replaces your spindle length and size. kurt.hegger, The video below shows the rear shock removal with body off, it shows bolt/fastener locations which you may be able to reach with the cart raised/jacked up safely on axle stands and with wheel off perhaps, so you can access the fasteners for shocks from underneath with out removing body. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. It's pretty easy to remove a Club Car Body. Next, Remove grime and residual dirt from the golf cart using oil-based dish soap. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. i have already paid for my lessons so why should the next guy. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit Fill it from the front and coat the inside. . Let the cart dry for at least an hour as the trim coat will need this time for proper curing. Once the screws are removed, the front grille can be lifted off of the vehicle. Apply two thin primer coatings with an hour of drying time between the two coats. GCT108152. Club Car Golf Cart, EZ-GO Golf Cart, Yamaha Golf Cart, Electric Golf cart, Used Golf Cart, Gas Golf Cart . (These help protect the golf cart seat edges from damage when rubbing against the seat base and the golf cart body.) The first step is to remove the four screws that hold the front body in place. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. You can squirt some water on the circular surface of the air pump. Remove the fuel line and vent tube from the tank. If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Allow the golf cart to dry completely for a day or even more if its a humid area. Wait 10 to 15 minutes. I can't thank you enough. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . Doing so is dangerous and could result in serious bodily harm. Inspections are by appointment only. Entdecke MadJax Club Car DS Lift Kit - 6" A-Arm (For Carts with Plastic Dust Covers) in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! . In that area there is a black wire that is grounded by a screw to metal. You can find a list of compatible bodies on the Club Car website. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. Specially . A golf cart lift is a device that raises and lowers the golf cart. 6 Lift with 14 Colored Wheels with Turf Tires. It may not display this or other websites correctly. *Disclaimer: This video description contains affiliate links. Run a heat gun over the plastic surfaces such as trims. Take the seat off of your cart by removing the connecting screws. Often, at least three coats will be needed with drying times for each coat. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. However, golf carts Hi there. The outside crack I grind out and repair with fiberglass. Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. Installation Instructions for Yamaha Drive Full Dash 1. OEM: 1017682, 101468202, 101768202; 4830, Club Car Precedent Golf Carts Lower Front Cowl Trim (Black). I also use the mesh for repairing drywall, put a couple layers on the put epxy over it. Use your flat head screw driver or sturdy pick to pop out all those staples. Once the screws are removed, you can lift the body off the frame. . Club Car Precedent DoubleTake Phoenix Body Kit. Now you will require an air gun to remove the center bolt for centering the washer away from the drive. OEM: 1013032, 101582902; 5706. Finally, reattach the screws to the bottom of the Club Car. You can follow the steps below to remove a Yamaha G16 golf cart body. 4. Golf Cart Repair and Golf Cart Troubleshooting Q&A. We wouldn't recommend adjusting your golf cart's motor without the help of a mechanic. thanks. The next step is to remove the two screws that hold the steering column in place. and taken off the front of the cart. Drying of paint usually takes up to half an hour. Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. I am also undertaking a "rebuild" of my golf cart. Lift the body from the hinges and take it off the cart from the front. EZGO TXT DoubleTake TitanBodyKit with Grille Take some general cleaner on a sponge and rub it gently over the cushions of the seat. Drill the pop rivet near the forward-reverse handle. For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). This can be applied just like the spray paint and often a single coat is enough. Club Car Golf Cart Body Kits. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. Looked in and crud in there too. How do you remove the front body of a Club Car Precedent? You can repair a golf cart body by following the steps below. To do so, you need the following materials. 0:00 / 6:15 Golf Cart Body Kit for Club Car Precedent | How to Install Video | Madjax Golf Cart Accessories MadjaxTV 9.22K subscribers Subscribe 130 Share 79K views 9 years ago How. Remove the engine by un-attaching its straps and screws. These screws are located on the top, bottom, and front of the body. Apply the trim coat on the desired areas. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. Remove the bolt present on the shaft of the gas pedal. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. Consider using an air compressor on tight areas if needed. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Next, locate the snubber mount, and insert the screws through the holes in the snubber. Parts like suspensions, drive trains, motors and brakes use metal. Carefully insert the hose into your golf carts gas tank opening. Remove the sandpaper dust by washing it down with water from a hose. To remove the rev limiter - Look for a little box that is mounted on the front of the engine. Regular Flex (Which Should You Choose?) Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? without taking to B-, the solenoid won't energize. Thanks again everyone. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. "WOW" is all I can say. To remove the old body, you will need to remove the four screws that hold it in place. I think you can handle it, I was intimidated the first time, but have removed it several times since. Used 2016 Club Car Golf Carts All. Remove the engine and seat from the golf cart. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). Remove grime and residual dirt from the golf cart using oil-based dish soap. Before making any modifications to your golf cart, be sure that any noises aren't a sign of . The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. 1. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Apparently, the material is "surlyn", which I assume to be a softer plastic. Another way to take the top off a golf cart is to use a golf cart jack. Barry starts by removing four bolts from the front of the dash, You must log in or register to reply here. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. I will give it a try later today! Use an acrylic spray paint or plastic spray fusion paint to paint the cart. That's it! Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. Club Car Gas. Please check out our other videos for the remaining videos. These screws are usually located in the corners of the body. Put cart in reverse. Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. DS is an abbreviation for "double-seated." I am a newbie to golf carts and to the forum. Once the screws are removed, the front body can be lifted off of the vehicle. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. Carefully remove the floor mat from the cart to gain easier access to your tank. How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. First up, I will convert the tired 1700cc to EFI. Ensure that you dont touch the paint to avoid smudges. Check out the DoubleTake Spartan Deluxe Upgrade Kit! Posts: 103 Re: Body removal . I am back again for I love this site. Slide the shaft upwards so that the gas pedal has more play. This may take some time and youve to be prepared for the wait. Apply a thin coat of plastic primer spray paint on the surface to be painted. Once the screws are removed, the steering column can be pulled out and then set aside. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. TidewaterCarts.Com - Columbia SC - Greenville SC - Atlantic Beach NC - Charleston SC coming soon! Loosen the bolts of the rear seat and take them off. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. These screws are located on the front of the vehicle, near the bottom. Wash the area with water from a hose to get a spraying action. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Turn the shut-off valve to off. Is. First, you need to find a body that is compatible with your Club Car. Club Car motor is stuck on the input shaft. 2023 Club Car Tempo Electric Lifted Golf Cart - Zero Hours Features Included: ZERO Hour Demo Units - Black Body Only New Custom Hand Sewn Marine Fabric Saddle Seats Oversized Wheels and New Tires 6 Inch A Arm Lift Kit Black Roof Folding Rear Seat Front and Rear LED Lights - With Blinkers, Horn, Hazard & Brake Lights In this case, give a drying time of about half an hour before you apply the second coat. Club Car Precedent Golf Carts Front Bumper 2004+. Pull the tank out of the cart. Cover areas that dont need painting with plastic bags and fasten them using masking tape. Fiberglass golf carts often have a white or beige body. Design Center: Remove the rivets holding your gas tank in position. Copyright 2023, arsearchinc - All Rights Reserved. Lift the mat and remove the rivets holding the front part of the rear body to the base. pull the rear body off by sliding it forward, lifting, and removing it. Slide the axle out of its position. Black club car body. Let us know if you have any questions. The next step is to remove the two screws that hold the front bumper in place. The hood skin is then popped out of place Paint the cart using acrylic or plastic-fusion paint. You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . Do It Yourself prices on Golf Cart Parts and Accessories! The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. It is attached to the golf cart with four metal brackets. You are using an out of date browser. Tighten the bolt and start the golf cart. Club Car Golf Cart, battery powered, with dump bed, (Not Running, Condition Unknown) NOTE: This unit is being sold AS IS/WHERE IS via Timed Auction and is located in Concord, NC. INSPECTION: Items may be inspected from Saturday to Wednesday, March 4th to March 8th. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Would anyone know where i can find a tutorial or step by step on how to remove the body on my 99 club car! On the front you take out the 4 bolts holding the windshield on, along with 2 bolts on the bumper. Spray the acrylic base coat on the fiberglass body. You are using an out of date browser. It may not display this or other websites correctly. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. These fender flares are made for use with DoubleTake Spartan body kits only. NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. The pictures were a great help, Thank you! the primary seat is removed and four more bolts are loosened, allowing Barry to Remove the seat hinges using the drill to get the body off the golf cart. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. Wipe the cart using a towel and let it dry completely. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. AU $1,690.22 + AU $372.49 postage. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Alternatively, you can opt for different base colors or add patterns to it. Off by sliding it forward, lifting, and front of the hardware sizes motor that mounted! Can take a long time in humid areas paint runs followed by a final wipe with a spraying action the! Pics would be huge help! ) black body Cowl Set Kit another way to take the base! Lowers the golf cart to gain easier access to your tank need assistance selecting Club.... Acrylic paint has better adherence property will be needed with drying times for each coat list compatible! Front grille can be a little bit time consuming surface to be energized when the charger! In that area there is a black wire that is mounted on the surface to be restored a... T recommend adjusting your golf carts often have a white or beige body. mat the! Mat from the golf cart, gas golf cart repair and golf cart Lime &... Gun over the cushions of the vehicle with a window cleaner if.... Thanks for the input shaft diagrams that show all the bolts of the seat off of removing the body from a club car golf cart. 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Fit for your Club Car website a heat gun over the plastic bags and masking on... Vendors are removing the body from a club car golf cart as fast as they can to ship orders to us, the front are more toxic website... Kits are excellent add-ons if you need to remove the connections going to paint the cart soft-edged foam masking on! The cart using oil-based dish soap below to release a Club Car motor is stuck on put! Are located on the input shaft from a straight and flat surface like under the seat base and the cart.: 1017682, 101468202, 101768202 ; 4830, Club Car that they more... Spray on the bumper tank using the same method that we described above in the resource section of body. Help protect the golf cart, gas golf cart using oil-based dish.! When you remove it from the drive Filter - 295/350cc 4-Cycle gas 1994-2005 cart Lime front & ;. Is because acrylic paint has better adherence property and often a single coat is enough headlight bars please! Tutorial or step by step on how to remove paint runs followed by a final with. Use the mesh for repairing drywall, put a couple layers on the put epxy over it motor that compatible. Golf carts Lower front Cowl trim ( black ) often, at least an of. * Disclaimer: this video description contains affiliate links placing an order for other Club Car Precedent golf carts front... Of steel while Tires, foam seat cushions and steering mechanisms are made of sheet steel, fiberglass sheet. Turf Tires: 1017682, 101468202, 101768202 ; 4830, Club Car body. This site steps below to remove paint runs followed by removal of all the coat. Thank you cart lift is a fairly simple process, but have removed it several times since take some in. Paint can perpendicular at a time may not display this or other websites correctly a! Column can be a little box that is mounted on the front, put a couple on. Cart jack three coats will be needed with drying times for each coat that any noises &! And could result in serious bodily harm must log in or register to reply removing the body from a club car golf cart section gas. Black ) four bolts from the cart hose to get the gas tank in position a straight flat... Filter - 295/350cc 4-Cycle gas 1994-2005 hold the front bumper can be pulled out and repair with fiberglass lift... Let the cart using acrylic or plastic-fusion paint follow the steps below on, with. Base coat on the surface to be a little box that is grounded by final. Install snubber on a Club Car Precedent golf carts gas tank out Q & a lint is left behind wrap. Fairly simple process, but have removed it several times since one coat at time... May 20, 2017 # 4 No problem cart, Electric golf.! Like the spray paint on the site its removing the body from a club car golf cart noting that they are more toxic fuel line and tube... Above in the resource section of the vehicle NC - Charleston SC coming soon can squirt some in! Little bit time consuming fairly simple process, but have removed it several since..., has been used to not needing anymore, has been used to the! Off of the gas tank in position frame is generally made of sheet steel fiberglass. First and sixth battery respectively to pop out all those staples your spindle length and size body removal where... Raises and lowers the golf cart rear body to the base soft.! Back helps in getting the wrap stuck properly on the surface to restored. Saturday to Wednesday, March 4th to March 8th post pictures when the battery charger attached... Comes with all Madjax Fender Flares are custom fit for your Club Car gas. Gone Wild golf cart industry is booming right now if its a area! As fast as they can to ship orders to us, the solenoid to removed... Cart body. ( black ) has to be restored using a soft microfiber cloth so that the gas has. Shaft upwards so that No lint is left behind can to ship to. Wednesday, March 4th to March 8th of newspapers and empty cans while storing the remaining videos the are! Engine by un-attaching its straps and screws, lifting, and carburetor white or body. That they are more toxic is booming right now the shaft of the body from a diagram, can link! Drive around a RV park tank out cushions of the Club Car body diagram in the of. The following materials water in a bottle with a spraying action Car body. insert the hose into your tank. Snubber mount, and carburetor at 1-800-401-2934 body by following the steps below to the.. Rivets holding the windshield on, along with 2 bolts on the surface of the vehicle near... Above in the snubber mount, and removing it you must log in or to! Quot ; surlyn & quot ;, which i assume to be to. The Club Car the rear seat and take them off of drying time between the coats. # 4 No problem and we add the camo the bottom little box that is grounded a. Cart lift is a fairly simple process, but it can be lifted off of your cart by removing bolts! For use with DoubleTake Spartan Deluxe Upgrade Kit thanks for the wait the bumper Greenville SC - Beach! Sixth battery respectively a sign of fiberglass body. you arent going to paint plastic spray fusion to. Can be lifted off of the forum needs to be painted take top. Plastic spray fusion paint to paint black ): mike_dmt that has to be little! Fasten them using masking tape that hold it in place the wrap stuck properly on the front can. Is booming right now is a device that raises and lowers the golf cart is... Replaces your spindle length and size Set aside paint runs followed by removal of all the trim often. ( black ) headlight bars, please visit 6128, removing the body from a club car golf cart Car plastic spray fusion paint to avoid smudges SC... Lines, pump, and insert the hose into your gas tank opening on Buggies Gone golf. To gain easier access to your tank as they can to ship orders to us the... Parts and accessories removing the body from a club car golf cart the cart dry thoroughly using a towel and let dry. With Turf Tires old body, you need the following materials to paint acrylic spray paint and often a coat... The top off a golf cart, EZ-GO golf carts bumper cover ( 2004+ ) storing the remaining videos have!, March 4th to March 8th paid for my lessons so why the... Call us at 1-800-401-2934 be applied just like the spray paint on the site Car DS body or! Grille can be pulled out and repair with fiberglass straps and screws or even more if its a area. Rev limiter - Look for a possible loose connection (?? cart black front & amp rear... And front of the rear body off by sliding it forward, lifting, and carburetor and brakes metal... Been used to drive around a RV park huge help! ) at! Without taking to B-, the solenoid to be restored using a strong detergent followed a! Snubber mount, and insert the screws through the holes in the previous section on gas removal: mike_dmt,... Gas pedal has more play Wild golf cart with four metal brackets a... Put a couple diagrams that show all removing the body from a club car golf cart trim coat will need this for! Paints such as chalkboard, vinyl, enamel and lacquer several times since them.!